Simplify OEE

Simplify OEE: Revolutionizing factory floor Efficiency with Low-Cost Automation

In today’s competitive manufacturing landscape, maximizing productivity while minimizing waste is no longer optional—it’s essential. One of the most powerful metrics for evaluating and improving manufacturing performance is OEE (Overall Equipment Effectiveness). However, traditional OEE tracking systems can be complex, expensive, and difficult to implement across diverse factory floor environments. That’s where Simplify OEE steps in. 

What is Simplify OEE? 

Simplify OEE is a smart, low-cost automation solution designed to streamline OEE tracking and enhance operational transparency across various industrial setups. Whether you’re running CNC machines, injection moulding units, VMCs, robots, or assembly lines, Simplify OEE offers a plug-and-play system that integrates seamlessly with your existing infrastructure. 

Key Features & Benefits 

  • No PC Required at Each Station 
    Simplify OEE eliminates the need for dedicated computers at every workstation, reducing hardware costs and simplifying deployment. 
  • Wireless & IoT Enabled 
    With Wi-Fi connectivity and IoT capabilities, the system ensures real-time data transmission and remote monitoring. 
  • Massive Data Storage 
    Supports up to large transactions logs, enabling long-term data retention and analysis. 
  • Barcode-Based Traceability 
    Wireless barcode scanning allows for precise part tracking and quality control. 
  • Numeric Keypad for Subproblem Selection 
    Operators can log detailed issues directly from the factory floor, improving problem resolution and accountability. 

Comprehensive Monitoring Capabilities 

Simplify OEE goes beyond basic OEE tracking by offering: 

  • Production Plan vs. Actual Monitoring 
  • Cycle Time & WIP Tracking 
  • Good vs. Bad Part Analysis 
  • Downtime Categorization (Planned/Unplanned) 
  • Operator Efficiency & Labour Effectiveness (OLE) 
  • Real-Time Alerts via SMS/Email 
  • Shopfloor Visuals with Tower Lights & ANDON Stations 

Ideal for All Types of Operations 

Whether your operations are automatic, semi-automatic, or manual, Simplify OEE adapts to your workflow. It’s suitable for: 

  • CNC & Press Machines  
  • Injection Moulding  
  • VMC & VFC  
  • Welding & Bending Machines  
  • Sealing & Filling Machines  
  • Assembly Lines and more… 

ERP Integration & Reporting 

The system integrates with ERP platforms like SAP and NAV, enabling seamless data flow and MIS reporting. This empowers decision-makers with actionable insights into production losses, machine status, and quality issues. 

Why Choose Simplify OEE? 

If you’re looking to innovate your factory floor with live production insights, Simplify OEE offers a robust, scalable, and cost-effective solution. It transforms raw machine data into meaningful metrics, helping manufacturers boost productivity, reduce downtime, and improve overall quality.